High Precision Consumer Electronic Parts Prototyping and Manufacturing
Nowadays, more and more daily products need high precision consumer electronic parts prototyping and manufacturing, especially those expensive products with built-in high-tech chipsets, display screen and productivity software. These devices are generally used for creating innovative products and designs to improve our life quality. Another consumer electronics products, such as those ones with high grade of waterproof or dustproof, need very high precision during manufacturing. Hence, it’s crucial to make a slam-drunk prototypes with those advanced 5-axis machining centers.
0.006 mm high precision tolerance
Various High Precision Consumer Electronic Parts Bole Produced – Prototyping and Manufacturing
Let’s have a look as below. Not limited to below components. Various processing technique and maching centers are used. Consumer electronics parts and other daily consumer products. Bole provide advanced technique and machines under manufacturing scale.
Bicycle Aluminum Alloy Frame Joints
6061-T6 and 7075-T6 are most common aluminum materials for processing bicycle frame joints. Balancing strength (tensile strength ≥ 310 MPa) and machinability. Moderate cost. The latter is with high strength (tensile strength ≥ 570 MPa) that is suitable for race-grade bicycle components. Compared to the former one, 7075-T6 is harder for machining. Naturally, the cost is generally doubled.
Faucet Valve Core
Water flow impact is most intense in faucet valve core. Bole use DMU 5-axis machining center to carve complex flow part in one go. Compared to 3-axis CNC machining, this technique can make the water flow path much smoother, reducing water pressure loss by 40%. Our 5-axis machining center enables creation of non-linear, spiral, or S-shaped flow channels. Higher concentricity of internal and external geometries.
Washing Machine
The drum is a core component of a washing machine. The precision holes on the drum affect the flow of water and the tumbling effect of the clothes. Hence, its machining need high accuracy. These holes must have uniform diameters and smooth walls, as even the slightest deviation can cause poor water flow, increased wear on clothes, and ultimately affect the washing machine’s cleaning performance and lifespan. The 400 Wire EDM Machine is used to process these tiny holes.
Mobile Phone Camera Bracket
CNC drilling is used for creating precise holes on the bracket. The CNC machine used a rotating drill bit to remove material from the metal bracket in the shape of the hole. This technique is typically used for straight and round holes in the camera bracket. Both 3-axis and 5-axis CNC centers in Bole factory can be programmed to make precise and repeatable cuts. The drilling technique works well with metals like aluminum, stainless steel and titanium that are often used for smartphone brackets.
Mobile Phone Middle Frame
Smartphone middle frames are typically made from high-strength and lightweight materials like aluminum alloy or stainless steel. The production begins with cutting raw materials. Stamping or laser cutting. Then we use CNC milling, drilling and tapping to achieve high dimensional accuracy and a smooth surface finish. The next step is various surface treatments: Anodizing is used to enhance the frame’s hardness and wear resistance. It can also color the surface. Sandblasting creates a fine, matte surface texture. Polish it to increase gloss and smoothness.
Smart Watch Metal Case
Compared to milling machine, lathe machine is more generally used for machining components in round shape like smart watch metal case. The lathe machine works by rotating the workpiece. Meanwhile, the stationary cutting tool removes material, making it ideal for creating parts that need to be symmetric, like shafts, rings or circular housings. More and more brands like Apple and Huawei require extremly high precision consumer electronic parts prototyping and manufacturing. Apple Watch and Huawei Watch. Xiaomi is stepping towards them to producing amazing products, too!
